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Equipment Corner Bead For Building Steel Strip Stud And Track Wall Angle Cold Roll Forming Machine
Light steel frame light keel roll forming machine
The stud and track roll forming machine produces studs and tracks. The products of the stud and track forming machine are widely used as the supporters in ceilings, roofing, wall construction, etc.
Machine Configuration:
Decoiler, Feeding Applicator, Roll Forming Unit, Computer Control System, Hydraulic Punching, Hydraulic Cutting, Output Table
Working Flow:
Decoiler—Feeding Applicator—Roll Forming Unit—Computer Contol System—Hydraulic Cutting—Output Table
Technical parameters:
1. Name of commodity: Light keel forming machine
2. Main motor power: 4kw, 3 phase
3. Hydraulic motor power: 3kw
4. Hydraulic Pressure: 10-12MPa
5. Voltage: 380V /3phase/ 50 HZ (or as your requirement)
6. Control System: PLC Delta Inverter
7. Main Frame: 300mm H-Beam or 350mm
8. Backboard Thickness: 14mm
9. Chain Size: 20mm
10. Feeding Material: color steel coils
11. Feeding Thickness: 0.25-0.4mm
12. Feeding Width: 400mm
13. Effective width: 312mm
14. Productivity: 8-12m/min
15. Roll Station: 14 roll steps(according to different design)
16. Roller Diameter: 70mm(depend on different design)
17. Roller material: 45# steel
18. Cutter material: Cr12 , quenched
19. Cr-Plating Size: 0.05mm
20. Overall Size: 7500×1400×1500mm
21. Total Weight: 4.0T
22. Components : Manual Uncoiler-------------------1 set
Guiding Platform------------------1 set
Coil Strip Leveler------------------1 set
Main Machine of Roll Forming------1 set
Electric-Motor---------------------1 set
Cutting Device--------------------1 set
Hydraulic Station------------------1 set
PLC Control-----------------------1 set
Supporter Table-------------------1 set
23. Working flow: Manual decoiling----feeding and guiding----roll forming----cut to length----run out table
24. Package: nude in the container
25. Minimum order quantity: 1 set
26. Payment terms: T/T(30% T/T pay in advance, the remaining 70% pay before ship)
27. Delivery time: 30working days later after receiving the deposit
| 1 : 5T hydraulic decoiler | |||
| The feeding unit is mechanically separated from the rest of the production line | |||
| Steel coil width: from 200 mm to 600 mm | |||
| Internal diameter of coil: variable, from 470 mm to 510 mm | |||
| Maximal out diameter:1600mm | |||
| Maximum coil weight: 5000 Kg | |||
| Coil placement in the coil holder: hydraulic hoist; | |||
| Device preventing unwinding of the coil from the coil holder: included | |||
| Oil cylinder dia.:100mm | |||
| Working speed: 0-15m/min adjustable | |||
| Main motor power: 5.5KW AC motor | |||
| Hydraulic power: 3 kw | |||
| Speed controlled by frequency converter brand: Yaskawa | |||
| The decoiler has 4 segments | |||
| Color: Blue (or base on customer request) | |||
| Quantity: 1 |
| Feeding | |||
| Adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattener. | |||
| Feeding type: adjustable | |||
| Feeding width range:200-600mm | |||
| Entrance and guide roller: diameter is ￠65mm, material is SAE1045, HRC48-52° surface with chrome | |||
| Quantity: 1 |
| Flattener | |||
| The quantity of leveler rolls must be planned according to thickness 1.5mm to 3.0mm. | |||
| Flattener roller: upper is 3 rollers, down is 4 stations(total is 7 rollers) | |||
| Flattener roller material: SAE 1045 thermal treatment hardness 48-52 HRC | |||
| Diameter of flattener shaft: ￠76mm, material is SAE 1045, hardening and tempering | |||
| Drive by motor: 4kw AC motor (Guomao of China) | |||
| Quantity: 1 |
| Punching: | |||
| Base on customer provide punching drawing, this machine need adopt two units hydraulic punching system | |||
| The punches and dollies will be CR-12, hardness HRC 58-62 and chrome coating both punches and dolies should be easily replaceable without requiring disassembly of complete units. | |||
| The whole punching operation should be automated and controlled by a program installed in the PC which is located in the operator's console. | |||
| Hydraulic power: 5.5kw | |||
| Working pressure: 12-16Mpa |
| Pre-cutting | |||
|
Cutting type: hydraulic, connect with the punching hydraulic unit | |||
| Cutting power by hydraulic, 5.5KW AC motor | |||
| Hydraulic working pressure: 12-16Mpa | |||
| Cutting before forming: Cut the sheet before roll forming to required length | |||
| Cutting motion: The roll forming part is NON-stop when cutting | |||
| Material of blade:Cr12 with heat treatment | |||
| Length measuring: Automatic encoder length measuring, brand: Omron | |||
| Tolerance of length: +/- 1.5mm each piece end product | |||
| Color: Blue, Cylinders in red |
| Forming Section | |||
| Thickness range: 1.5-3.0mm | |||
| Maximum production speed: not less than 10 meters per minute (for non-perforated profiles, excluding cutting) | |||
| Adjust flange and width motor: 1.5KW x3 motor inside of main machine (Brand: Guomao of China) | |||
| Machine Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase | |||
| Roll station:20 stations | |||
| Roller material:ASTM52100 chrome plated surface with hardness 58-62 degree ,CNC, | |||
| Shaft diameter: ￠76mm material: SAE1045 with quenching and tempering | |||
| Transmission: by gear box for each station | |||
| Roll former has leveling bolts in the base for adjust the leveling | |||
| Machine base frame adopt H beam welding steel | |||
| In the main roll forming machine have 2 buttons for urgency stop if happen any malfunction. | |||
| Machine adopt iron cast as station to make machine in strong | |||
| To avoid accidents,all of drive part adopt protect cover |
| Correction adjust system | |||
| Function: make the end product in straight, left and right, up and down | |||
| Adjust by hand wheel, manual | |||
| Roller material:ASTM52100 chrome plated surface with hardness 58-62 degree ,CNC, | |||
| Color: blue or base on customer request | |||
| Quantity: 1 unit |
| Change profile: | |||
| from C to Z or from Z to C) need change about 11 stations, need about 2 hours maximal. No need change any parts |
| 3: output table | |
| Table for reception of the cut profiles: with roller transporter allowing to unload the cut profile freely, total unit length after assembly ,at least 12,000 mm | |
| Unloading of the finished products from the table of cut profiles: manual | |
| Frame: welding by tube | |
| Size: about 2.0m long*0.6mwide*0.9mhigh | |
| One out table with few support roller (base on final design) | |
| Supporter roller: ASTM 1045 with chrome |
| 4: Hydraulic station | |
| Hydraulic power: 5.5kw | |
| Working pressure: 12-16Mpa adjustable | |
| Solenoid valve: 3 groups (1 for pre-cutting and 2 for punching) | |
| Hydraulic oil: 46# hydraulic oil | |
| Color； Blue (or base on customer request) | |
| Quantity :1 |
| 5: Control desk | |||
| Programmable setting of profile dimensions: to be provided | |||
| Setting of distances between the perforation holes in the transversal direction the profile: to be provided, according to the approved drawing | |||
| Programmable cutting unit, various lengths in one programming cycle withoutquantity restrictions (without stopping the operating equipment)will be provided; | |||
| Automatic stopping of the equipment after completion of the cutting program:will be provided; | |||
| Operating system language: English and Russian. | |||
| Voltage, Frequency, Phase: 440 V, 60 Hz, 3Phase | |||
| Length inaccuracy can be amended easily. | |||
| Control panel: Button-type switch and touch screen | |||
| Unit of length: millimeter (switched on the control panel) |
Machine Picture: