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Corrugated Floor Deck Roll Forming Machine , Galvanised Steel Roll Forming Line with Cr12 Mould Steel Cutting Blades
Galvanized Steel Floor Decking Sheets
Steel roof deck sheets can be used as a composite floor system or as a permanent form work. It binds with concrete slab and together forms a part of the floor structure. The interlocking between the concrete and the roof floor deck occurs by a system of embossment and ribs that are built into the deck, creating a reinforced concert slab. This fast and simple installation using high strength product, gives immediate access to a working platform of permanent form and positive reinforcement. With its advantage, the steel roof deck is widely used various steel constructions
1. Versatility
2. Structural Strength with Less Weight
3. Attractive Appearance
4. All Weather Construction
5. Proven Durability
6. Economy and Value
General Introduction of Steel Floor Decks Production line
This metal roll forming machine is rolling flat galvanized steel sheet into floor decking panel profile. After roll formed by this roll forming machine, the surface of floor decks will be very smooth and beautiful without any scratch on surface. The designing of metal deck forming machine is aided and optimized by computer. The metal deck produced by this machine has high strength with big wave length. It adheres well to concrete. Used on high buildings, it not only saves steel mold plate, but also reduced the weight of storey. With the same bearing capacity, it economizes steel and cuts down investment accordingly. The metal deck formed by this machine has strong strength with high pitches. It's best to be used as the floor of high buildings, and the cost of such floor is low. The whole production line consists of un-coiler, feeding section, roll forming machine with protect guard, Hydraulic pressing and post-cut device, Mitsubishi PLC control system, etc.
Working Flow
Decoiling----Sheet Guilding----Embossing----Rollforming----Hydraulic Cutting----Finished Floor Decks
Main Parameters of Steel Floor Decks Production Line
| Material: | Galvanized steel sheet |
| Thickness of raw material: | 0.8-1.2mm |
| Main motor power: | 11KW x 2 |
| Hydraulic motor power: | 2.2KW |
| Working speed: | 10-15m/min |
| Capacity Length: | up to 9999 mm (optional) |
| Control system: | Mitsubishi PLC, inverter and touching screen |
| Material of cutter: | Cr12 mould steel |
| Voltage: | 380V/3 phase/50Hz or designed as per the customers' requirements |
| Total weight: | about 18MT |
| Line size (Lx w x h) | 19000 mm×1600 mm×1600 mm |
Main Rollform Equipment Components
| Decoiler | 1 set |
| Direction Guilder | 1 set |
| Embossment Rollers | 1 set |
| Rollforming System | 1 set |
| Hydraulic Cutter | 1 set |
| PLC Control System | 1 set |
| Tools Box | 1 set |
Technical Parameters of Galvanised Steel Floor Deck Manufacturing Machine
1) Decoiler
A. Coil inner diameter: 508mm
B. Max width of coiling: 1200mm
C. Max loading capacity: 5-10 tons
D. Optionally for manual decoiler and auto hydraulic decoiler
2) Main forming machine
A. Number of forming steps: 35 sets
B. Material of shaft: 45# steel adjustable treatment. Outer diameter: 80mm
C. Material of roller: High grade 45# steel(plated chrome on surface)
D. Main motor power: 11kw x 2
E. Forming speed: around 15m/min
3) Hydraulic cutter
A. Material of blade: Cr12 mould steel with quenched treatment 60-62º C
B. Hydraulic cutting motor: 2.2KW
C. Cutting system: Adopt advanced hydraulic drive, automatic cut after forming, no distortion
4) Electrical Control System
A. Mitsubishi PLC, inverter, touching screen original from Japan
B. Control Method: touching screen and control button
5) Supporting Tables
A. We are supplying two pcs simple supporting tables for free and the auto stacker is available for customers to choose
Profile Drawing:
Machine Picture: