S&G Engineering Solution Lmt.
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Galvanized Floor Deck Corrugated Roll Forming Machine With Mitsubishi PLC Control,With Mitsubishi PLC Control System
Introduction of Metal Floor Deck Roll Forming Machine
The metal floor deck produced by our floor deck rollforming machine has high strength with big wave length. It adheres well to concrete. Used on high building, it not only saves steel mold plate, but also reduces the weight of storey. With the same bearing capacity, it economized steel and cuts down investment accordingly.
Application of Finished Floor Deck Panels
Main Technical Parameters of Floor Deck Manufacturing Machine
| Items | Specifications | |
| Material | Type | Galvanized steel sheet |
| Thickness(mm) | 0.8 -1.2 | |
| Yield strength(mpa) | 235 -345 | |
| Roller material | 45# Chrome steel | |
| Forming speed(m/min) | About 15m/min | |
| Speed adjusting mode | AC Frequency | |
| Roller Driver | Decelerating motor and Chain drive | |
| Cutting mode | Hydraulic cutting | |
| Cutter material | Cr12 mould steel, quenching treatment | |
| Length measurement | Omron Encoder | |
| Control mode | Mitsubishi PLC | |
| Operating mode | Button and Mitsubishi Touching screen | |
| Main motor power | 11KW x 2 (Depend on final design) | |
| Hydraulic station power | 5.5KW (Depend on final design) | |
| Uncoiler's loading capacity | Max. Capacity: 5000kgs (can be increased to be 10T) | |
Components of Steel Floor Deck Production Line
● Decoiler 1 set
● Feeding & guiding device 1 set
● Main roll forming machine 1 set
● Hydraulic cutting system 1 set
● Controlling system 1 set
● Run out table (optional auto stacker) 2 pcs
Advantages of Our Machinery Factory
● Designed by 15 years experienced R & D members with lifetime seivices
● Introduced Mitsubishi PLC with touch screen to machine controll system.
● Need only one worker (minimum) to operate
● Roller cover with 0.05mm chrome, ensure lifetime>10years
● Cr12 mould steel cutter with quenched treatment. Blade with heat treatment.
● Product cut-to-length.
● 82mm diameter solid steel shaft
Chart of Processing Flow
Decoiling-->sheet feeding-->roll forming-->measuring length-->cutting to length-->finished product to supporters
Main Rollform Equipment Components
| Decoiler | 1 set |
| Direction Guilder | 1 set |
| Embossment Rollers | 1 set |
| Rollforming System | 1 set |
| Hydraulic Cutter | 1 set |
| PLC Control System | 1 set |
| Tools Box | 1 set |
Technical Parameters of Galvanised Steel Floor Deck Manufacturing Machine
1) Decoiler
A. Coil inner diameter: 508mm
B. Max width of coiling: 1200mm
C. Max loading capacity: 5-10 tons
D. Optionally for manual decoiler and auto hydraulic decoiler
2) Main forming machine
A. Number of forming steps: 35 sets
B. Material of shaft: 45# steel adjustable treatment. Outer diameter: 80mm
C. Material of roller: High grade 45# steel(plated chrome on surface)
D. Main motor power: 11kw x 2
E. Forming speed: around 15m/min
3) Hydraulic cutter
A. Material of blade: Cr12 mould steel with quenched treatment 60-62º C
B. Hydraulic cutting motor: 2.2KW
C. Cutting system: Adopt advanced hydraulic drive, automatic cut after forming, no distortion
4) Electrical Control System
A. Mitsubishi PLC, inverter, touching screen original from Japan
B. Control Method: touching screen and control button
5) Supporting Tables
A. We are supplying two pcs simple supporting tables for free and the auto stacker is available for customers to choose
Product Images:
Machine Picture: