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PU Sandwich Panel Machine With Tracking Cutting,PLC control 6 - 8 m / min,Thickness:0.4-0.7 mm (As customer`s need)
Main Features of PU Sandwich Panel Machine:
Details of PU Sandwich Panel Machine:
The line is a kind of specialized equipment used for producing color-steel-sided sandwich panels with the middle layer of anti-combustion polyurethane. The thickness of the produced sandwich panel ranges from 30 to 150 mm, the width between 700 and 1000 mm and the length on request. The production line is mainly applied to make wall and roof panels of steel structure buildings, which can also make various other insulation panels if replacing facing sheet. Its operation principle is as follows: Rigid poly foam raw materials, according to a certain blending ratio, are delivered into mixing head to agitate through metering pump unit on the injection machine and then uniformly injected onto the bottom facing sheet of sandwich panel. After the injection, the bottom facing sheet shall move toward the double-belt conveyors together with panel’s top facing sheet. Between the two conveyors, injected raw material is foamed and hardened into shape. At the end of the line, the formed sandwich panel is cut into preset length by an automatic tracking cutter.
The Basic Technical Parameters of Machine:
| Item | Description |
| Production Material(mm) | (0.25-1.0)×L, yield strength≤G300 Colored steel |
| Production speed | 4-8 M/min |
| Production type | totally continuous production with PLC controlling |
| PU foam thickness | 25-100mm |
| Composite structure | position fixed by double rubber tracker |
| Foaming system | totally automatically continuous foaming, quantity of foaming could be stepless adjustable |
| Power of production | ≥ 22KW |
| Total power | ≥ 35 KW |
| Cutting | pneumatic piston driving, non-stop cutting via sliding table |
| Electronic controlling system | full-frequency PLC controlling system |
| Material | Raw material | colored steel plate, galvanized plate, or aluminum plate |
| Thickness | 0.3-0.8 mm (As customer`s need) | |
| Feeding width | 300mm-1250mm (According to customer`s profile) | |
| Material hardness: | 550 Mpa---350 Mpa | |
| Hydraulic Uncoiler | Inner Diameter | 500-600mm |
| Max Coil width | 1500mm | |
| Capacity | 10T/7.5T | |
| Hydraulic cylinder lift stroke | Up panel 0.5m, Down panel 0.5m | |
| Coil car stroke | 2.5m | |
| Pressure of hydraulic system | 6.3Mpa | |
| Main Forming | Forming steps | 24 stations ( Depend on Profiles ) |
| Shaft diameter | Φ60mm | |
| Design type | Middle plate welded | |
| Transmission | Gear box (Chain and gear box depend on thickness and customer`s need) | |
| Machine frame | 350# H steel welded; Steel plate welded/ Memorial arch frame type | |
| Roller material | Gcr15MoV | |
| Shaft material | 45# steel with tempering | |
| Cutting blade material | Gcr12MoV quenched | |
| Working speed | 4-8m/min | |
| Power of machine | 22KW (According to the thickness) | |
| Type of cutting | Hydraulic | |
| Cutting tolerance | ±1mm | |
| Material of blades | Gcr12 quenched | |
| Cutter quantity | 1 set | |
| Working pressure | 20MPA | |
| Pre-heating Room | Temperature sensor | Hot couple |
| Temperature adjustment | Automatic control by temperature control equipment | |
| Hot air motor | 18.5Kw | |
| Hot air heater | 200Kw | |
| Heat type | Heated by electricity and air circulate | |
| Flying Saw Cutting Machine | Outline dimension of band saw cutting machine | 5500mmx5000mmx 3000mm |
| Run speed of band saw | 1000-1500rpm | |
| Rotate diameter of band saw | 550mm | |
| Cutting speed of band saw | 50m/min-1000m/min | |
| Width of band saw | 30mm | |
| Length of band saw | 3000mm-4000mm | |
| Transverse move distance | 1500mm | |
| Cut length on line | 3000mm | |
| Configurations | Uncoiling→ (Perforation machine )→Feeding material into machine→ Roll forming→ PU foaming→ Pre-heating Room→ Auto cutting→ Products receiving | |
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| Other Spare part | Weight | About 25 ton |
| Dimension | 42000mm * 3600mm * 3300mm | |
| Main body color | As required | |
| Voltage | 380v/50hz/3ph(or as required) | |
| Suitable working temperature | About 25℃ | |
| Spare cutting blade | One piece | |
| Fuse | 2 pieces | |
| Relay | 2 pieces | |
| Travel switch | 2 pieces | |
| Solenoid valve | 1 pieces |
Our production system is a fully automation equipment system to produce various shapes of sandwich panels using a rigid-polyurethane foam as a core material which is known as a top insulation in nowadays with low heat conductivity, heat reserving, anti-sweating, high strength durability and availability at construction site.
• Light weight: 10~ 14 kg/m2 and hence reduced steel frameworks and system can become economical.
• Good thermal insulation, with average coefficient of thermal conductivity is 0.018 ~ 0.020 W/mk.
• Available in customized length. And in wide range of colors.
• Cold and heat resistance: Perfect temperature resistance deformation from -110º C to 120º C.
• Great energy saver and hence indispensable in air-conditioned, cooled and heated buildings.
• Virtually zero maintenance throughout life.
• Installation is convenient and Flexible; not requiring large-scale lifting devices, and thus lowering building costs.
• High intensity and large rigidity ensures suitability for weight-bearing structures and for supporting and protective structures.
• Non-water absorbent.
• Environmentally friendly. And bring down life cycle cost for any built environment.
Introduction of Machine:
Profile Drawing:
Pu Sandwich Panel Picture:
Machine Picture: