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30 KW German Design Software COPRA Roll Forming Machine with 15 Rows For PU Sandwich Panel
Details of Roll Forming Machines
This machine is suitable to PU sandwich production, such as wall panel and roofing panel.
The plate can insulate heat, sound, and prevent burn, widely used in roof panel, wall panel, and so on.
Quick Details:
| Power(W): | 34kw | Weight: | 15-16T |
| Use: | Roof | Production Capacity: | 4m/min |
| After-sales Service Provided: | Engineers available to service machinery overseas | Transportation system: | Chain transportation |
| Voltage: | 380v,50hz,380V 50 Hz 3 Phase | Dimension(L*W*H): | 45000mm*3000mm *2800mm |
| Certification: | ISO9001,CE | Warranty: | one year |
| Control system: | automatic computer control | Diameter of the rollers: | 75mm |
| Machine name: | sandwich roll forming machine | Shearing system: | automatic hydraulic control |
| Type of the machine: | can design as customer's request | Product warranty: | 12 months |
Equipment Technical Parameters:
| Molding host | Model | sandwich panel forming machine |
| Forming size | 45000mm*3000mm*2800mm | |
| Weight | 15T | |
| Host big frame structure | 80mm*160mm*6mm channel steel | |
| Roll station | 15rows | |
| Axial material | 45# steel | |
| Out diameter of shaft | Φ75mm | |
| Roller materials | 45# steel hard chromium plating | |
| Drive | By chain | |
| Sprocket chain | 1 inch | |
| Main power | 30KW | |
| Working speed | 4m/min | |
| Material thickness | 0.3-0.8mm | |
| Made board | 16mm |
Hydraulic Shearing:
| Material of blade | Cr12,heat treatment 60-62°C |
| Shearing system | It is controlled by gear wheel oil pump. After filling the hydraulic oil into the hydraulic oil tank, the pumps drive the cutter machine to begin the cutting job. The system includes a set of hydraulic tank, a set of hydraulic oil pump, two hydraulic pipes. And two sets of electromagnetism valves. Power of the oil pump: 3kw Hydraulic oil :40# |
Electrical System:
| Main computer control cabinet | It adopts industrial computer to control. The target piece’s length is adjustable and digit of it can be adjusted. Computer mode has two modes: automatic and manual one. The system is easy to operate and use. Processing precision : within 1.00mm It contains liquid crystal screen, programmer, transformer for the electronic machines and kits of every part. Transducer brand is EURA. The seller will provide Chinese and English language screen. |
| Material | Raw material | colored steel plate, galvanized plate, or aluminum plate |
| Thickness | 0.3-0.8 mm (As customer`s need) | |
| Feeding width | 300mm-1250mm (According to customer`s profile) | |
| Material hardness: | 550 Mpa---350 Mpa | |
| Hydraulic Uncoiler | Inner Diameter | 510-610mm |
| Max Coil width | 1250mm | |
| Capacity | 10T/8T | |
| Hydraulic cylinder lift stroke | Up panel 0.5m, Down panel 0.5m | |
| Coil car stroke | 2.5m | |
| Pressure of hydraulic system | 6.3Mpa | |
| Main Forming | Forming steps | 24 stations ( Depend on Profiles ) |
| Shaft diameter | Φ60mm | |
| Design type | Middle plate welded | |
| Transmission | Gear box (Chain and gear box depend on thickness and customer`s need) | |
| Machine frame | 350# H steel welded; Steel plate welded/ Memorial arch frame type | |
| Roller material | Gcr15MoV | |
| Shaft material | 45# steel with tempering | |
| Cutting blade material | Gcr12MoV quenched | |
| Working speed | 12-15m/min | |
| Power of machine | 60KW (According to the thickness) | |
| Type of cutting | Hydraulic | |
| Cutting tolerance | ±1mm | |
| Material of blades | Gcr12 quenched | |
| Cutter quantity | 1 set | |
| Working pressure | 20MPA | |
| Pre-heating Room | Temperature sensor | Hot couple |
| Temperature adjustment | Automatic control by temperature control equipment | |
| Hot air motor | 18.5Kw | |
| Hot air heater | 200Kw | |
| Heat type | Heated by electricity and air circulate | |
| Flying Saw Cutting Machine | Outline dimension of band saw cutting machine | 5500mmx5000mmx 3000mm |
| Run speed of band saw | 1000-1500rpm | |
| Rotate diameter of band saw | 550mm | |
| Cutting speed of band saw | 50m/min-1000m/min | |
| Width of band saw | 30mm | |
| Length of band saw | 3000mm-4000mm | |
| Transverse move distance | 1500mm | |
| Cut length on line | 3000mm | |
| Configurations | Uncoiling→ (Perforation machine )→Feeding material into machine→ Roll forming→ PU foaming→ Pre-heating Room→ Auto cutting→ Products receiving | |
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| Other Spare part | Weight | About 25 ton |
| Dimension | 42000mm * 3600mm * 3300mm | |
| Main body color | As required | |
| Voltage | 380v/50hz/3ph(or as required) | |
| Suitable working temperature | About 25℃ | |
| Spare cutting blade | One piece | |
| Fuse | 2 pieces | |
| Relay | 2 pieces | |
| Travel switch | 2 pieces | |
| Solenoid valve | 1 pieces |
Applications:
With a wide range of different colors, available in cut-to-length supply and ready-to-install,
this modern building product takes a good share in a highly economic, weather-independent and fast,modular building process.
Beside the extremely high thermal-insulation values of the polyurethane-core,the panels create
a high overall stiffness with their "composite" function and therefore support very good statically values.
Advantages :
• Light weight: 10~ 14 kg/m2and hence reduced steel frameworks and system can become economical.
• Good thermal insulation, with average coefficient of thermal conductivity is 0.018 ~ 0.020 W/mk.
• Available in customized length. And in wide range of colors.
• Cold and heat resistance: Perfect temperature resistance deformation from -110º C to 120º C.
• Great energy saver and hence indispensable in air-conditioned, cooled and heated buildings.
• Virtually zero maintenance throughout life.
• Installation is convenient and Flexible; not requiring large- scale lifting devices, and thus lowering building costs.
• High intensity and large rigidity ensures suitability for weight-bearing structures and for supporting and protective structures.
• Non-water absorbent.
• Environmentally friendly. And bring down life cycle cost for any built environment.
Our Services and Terms:
Terms of Payment: 30% of the total contract value paid by T/T as down payment, the rest 70% of the total contract value to be paid by T/T after inspection by buyer in seller’s factory while before delivery.
Delivery: 100 days after receipt of advance payment
Service: we send technician to your country to install the machine.The buyer should take all the cost including: visa, roundtrip tickets and suitable accommodation, also buyer should pay salary 80 USD/day.
Warranty: 12 months limited warranty
During warranty: parts are free but buyer pay for the shipping fee
Pu Sandwich Panel Picture:
Machine Picture: