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10 - 120kg / M3 Density Continuous PU Sandwich Panel Production Line With De - Coiler

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S&G Engineering Solution Lmt.
City:wuxi
Province/State:jiangsu
Country/Region:china
Contact Person:MrGussi Wong
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10 - 120kg / M3 Density Continuous PU Sandwich Panel Production Line With De - Coiler

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Brand Name :S&G Engineering Sloutions Limited.
Model Number :S&G-PU Sandwich Wall Panel
Certification :ISO:9001
Place of Origin :China
MOQ :1Set
Price :Negotiation
Payment Terms :T/T or western Union
Supply Ability :600Sets per year
Delivery Time :90 working days after received your payment
Packaging Details :The main machine will be covered with film ,the small parts will be packed with carton box or wooden case .
Model No. :S&G-PU Sandwich Wall Panel
Density :10-120kg/m3
Width of steel sheet :1250mm
Thickness of steel sheet :0.3-0.8mm
Thickness range of sandwich panel :30-200mm
Width of sadnwich panel :as customer's choice
sandwich panel :can be used in more time
Sheet Color :any RAL colors
Length of double belt machine :18-36m
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Polyurethane Sandwich Panel Production Line,PU Sandwich Panel Maker,Production speed:3-6m/min

Product Description:
Rigid polyurethane and polyisocyanurate (polyiso) foams create one of the world's most popular, energy-efficient and versatile insulations. These foams can significantly cut energy costs while making commercial and residential properties more efficient and comfortable.



According to the U.S. Department of Energy, heating and cooling account for about 56 percent of the energy use in a typical U.S. home, which makes it the largest energy expense for most homes. To maintain uniform temperature and lower noise levels in homes and commercial properties, builders turn to rigid polyurethane and polyisocyanurate foam. These foams are effective insulation materials that can be used in roof and wall insulation, insulated windows, doors and air barrier sealants.

Introduction of Continuous Sandwich Panel Production Line

Continuous Sandwich Panel Production Line. It has shorted the trail production cycle ,improved the productivity by about 20—30%,and reduced the waste rate .We not only supply advanced facility ,but offer entire panel production technology .For the service requirements that during fixing ,debugging ,trail producing and using process ,we will offer technology suggestion and professional solution on time.

Advantages of Continuous Sandwich Panel Production Line

Firstly, we have more than 16 years PU sandwich panel experiences, master a full set of production technology, meanwhile we are top three on term of PU sandwich panel in china.

Secondly, we not only provide customer production line but also provide a complete solution for PU sandwich panel technology. Recovering customer's initial investment with the least raw materials.

Third, our company be mainly aimed at high and middle grade market, the quality of raw material we use is higher than normal seen.

Fourth, where the rotation axis between holes, are equipped with self-lubrication properties of materials bush for improving self lubrication of parts and prolong its life.

Main components of Sandwich Panel Production Line

A. De-coiler

B. Roll forming machine

C. Double pedrail laminating machine and foaming unit

D. Automatic tracking cutter

E. Panel cooling facility

F. Stacker

G. Packing equipment

A. Decoiler/uncoiler

B. Roll forming machine

The roll forming machine is suitable for production wall panel ,roof panel ,cold storage panel ,garage door panel and other different profile shape .Conversion of different roll forming machine can be realized by parallel rail ,the width and production rate is adjustable .Besides ,we installed the corona unit ,increased the adhesion between polyurethane and steel plate.

C. Double pedrail laminating machine and foaming unit

The length of double belt conveyor with our company manufacturing is 36m ,increased working length ,the productivity improved by 20–30% compared with the present machine in the same producing condition .Controlled by Germany Siemens servo machine .Adopt side seal hanging system and snap-in connection way ,could make fixing and demounting more quickly and easily ,saving a lot of labor . In order to ensure the continuous production and online maintenance of mixing head, the foaming machine is provided with two sets of independent mixing head .Cleaning with high press water saved a lot of time and labor ,increased production efficiency.

D. Automatic tracking cutter

We adopt tilt brand saw in conjunction with disk saw. The usage of disk saw can realize connection point cutting of roof panel for easy to installation and improve production efficiency. The usage of tilt brand saw considerably reduce impact force for saw surface, so it effectively protect panel interface. Negative pressure ventilation greatly reduces dust pollution for protect operator and prolong the service life of machine.

E. Panel cooling facility

Sandwich panel will produce a large amount of heart in the process of foaming, cooling system is mainly used for keeping finished sandwich panel in “vertical display” for cooling under constant temperature condition.

F. Stacker

Stacking system has two major parts, the first parts is use for rolling-over, the second part.

G. Packing equipment

This machine is suitable for packing bar-shaped products by rotating central device. For convenient transport, EPS blocks are put in the pre-setting place before packing through block feeding system. Fully-automatic electric hearting system is used to cut off the film for improving packing speed.

Main Specifications:
Overall dimension (L*W) around 48000*8000mm
Production line spec. 25000*2200*2800mm
Final product spec. width: max.2000mm thickness: 20-100mm adjustable
Production speed 3-6m/min
Weight 40T
Power 160kw
The highest temp of hot air circulation 50-90°C
Automatic cutting machine stepping rate max.12m/min(cutting speed synchronize with production line)
Cutting length range 600mm-6000mm
Cutting precision -2~2mm
More Specifications:
Material Raw material colored steel plate, galvanized plate, or aluminum plate
Thickness 0.3-0.8 mm (As customer`s need)
Feeding width 300mm-1250mm (According to customer`s profile)
Material hardness: 550 Mpa---350 Mpa

Hydraulic Uncoiler
(With Coil Car)

Inner Diameter 510-610mm
Max Coil width 1250mm
Capacity 10T/8T
Hydraulic cylinder lift stroke Up panel 0.5m, Down panel 0.5m
Coil car stroke 2.5m
Pressure of hydraulic system 6.3Mpa

Main Forming
machine

Forming steps 24 stations ( Depend on Profiles )
Shaft diameter Φ60mm
Design type Middle plate welded
Transmission Gear box (Chain and gear box depend on thickness and customer`s need)
Machine frame 350# H steel welded; Steel plate welded/ Memorial arch frame type
Roller material Gcr15MoV
Shaft material 45# steel with tempering
Cutting blade material Gcr12MoV quenched
Working speed 3-6m/min
Power of machine 160KW (According to the thickness)
Type of cutting Hydraulic
Cutting tolerance ±1mm
Material of blades Gcr12 quenched
Cutter quantity 1 set
Working pressure 20MPA
Pre-heating Room Temperature sensor Hot couple
Temperature adjustment Automatic control by temperature control equipment
Hot air motor 18.5Kw
Hot air heater 200Kw
Heat type Heated by electricity and air circulate
Flying Saw Cutting Machine Outline dimension of band saw cutting machine 5500mmx5000mmx 3000mm
Run speed of band saw 1000-1500rpm
Rotate diameter of band saw 550mm
Cutting speed of band saw 50m/min-1000m/min
Width of band saw 30mm
Length of band saw 3000mm-4000mm
Transverse move distance 1500mm
Cut length on line 3000mm
Configurations

Uncoiling→ (Perforation machine )→Feeding material into machine→ Roll forming→ PU foaming→ Pre-heating Room→ Auto cutting→ Products receiving
N.B: you can choose the Perforation machine and punching part as your demand.

Applications:
Continuous polyurethane production line is widely used in steel structure workshop, steel villa, housing, supermarkets, air duct, public places.

Pu Sandwich Panel Picture:
10 - 120kg / M3 Density Continuous PU Sandwich Panel Production Line With De - Coiler
Machine Picture:
10 - 120kg / M3 Density Continuous PU Sandwich Panel Production Line With De - Coiler

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