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Garage Door Panel Automatic Production Line, Discontinuous PU Sandwich Panel Production Line with Ce
Introduction of Continuous Sandwich Panel Production Line
Continuous Sandwich Panel Production Line. It has shorted the trail production cycle ,improved the productivity by about 20-30%,and reduced the waste rate .We not only supply advanced facility ,but offer entire panel production technology .For the service requirements that during fixing ,debugging ,trail producing and using process ,we will offer technology suggestion and professional solution on time.
Advantages of Continuous Sandwich Panel Production Line
Firstly, we have more than 10 years PU sandwich panel experiences, master a full set of production technology, meanwhile we are top three on term of PU sandwich panel in china.
Secondly, we not only provide customer production line but also provide a complete solution for PU sandwich panel technology. Recovering customer's initial investment with the least raw materials.
Third, our company be mainly aimed at high and middle grade market, the quality of raw material we use is higher than normal seen.
Fourth, where the rotation axis between holes, are equipped with self-lubrication properties of materials bush for improving self lubrication of parts and prolong its life.
Main components of Sandwich Panel Production Line
A. De-coiler
B. Roll forming machine
C. Double pedrail laminating machine and foaming unit
D. Automatic tracking cutter
E. Panel cooling facility
F. Stacker
G. Packing equipment
A. Decoiler/uncoiler
B. Roll forming machine
The roll forming machine is suitable for production wall panel ,roof panel ,cold storage panel ,garage door panel and other different profile shape .Conversion of different roll forming machine can be realized by parallel rail ,the width and production rate is adjustable .Besides ,we installed the corona unit ,increased the adhesion between polyurethane and steel plate.
C. Double pedrail laminating machine and foaming unit
The length of double belt conveyor with our company manufacturing is 36m ,increased working length ,the productivity improved by 20-30% compared with the present machine in the same producing condition .Controlled by Germany Siemens servo machine .Adopt side seal hanging system and snap-in connection way ,could make fixing and demounting more quickly and easily ,saving a lot of labor . In order to ensure the continuous production and online maintenance of mixing head, the foaming machine is provided with two sets of independent mixing head .Cleaning with high press water saved a lot of time and labor ,increased production efficiency.
D. Automatic tracking cutter
We adopt tilt brand saw in conjunction with disk saw. The usage of disk saw can realize connection point cutting of roof panel for easy to installation and improve production efficiency. The usage of tilt brand saw considerably reduce impact force for saw surface, so it effectively protect panel interface. Negative pressure ventilation greatly reduces dust pollution for protect operator and prolong the service life of machine.
E. Panel cooling facility
Sandwich panel will produce a large amount of heart in the process of foaming, cooling system is mainly used for keeping finished sandwich panel in "vertical display" for cooling under constant temperature condition.
F. Stacker
Stacking system has two major parts, the first parts is use for rolling-over, the second part.
G. Packing equipment
This machine is suitable for packing bar-shaped products by rotating central device. For convenient transport, EPS blocks are put in the pre-setting place before packing through block feeding system. Fully-automatic electric hearting system is used to cut off the film for improving packing speed.
Material | Raw material | colored steel plate, galvanized plate, or aluminum plate |
Thickness | 0.3-0.8 mm (As customer`s need) | |
Feeding width | 300mm-1250mm (According to customer`s profile) | |
Material hardness: | 550 Mpa---350 Mpa | |
Hydraulic Uncoiler | Inner Diameter | 510-610mm |
Max Coil width | 1250mm | |
Capacity | 10T/8T | |
Hydraulic cylinder lift stroke | Up panel 0.5m, Down panel 0.5m | |
Coil car stroke | 2.5m | |
Pressure of hydraulic system | 6.3Mpa | |
Main Forming | Forming steps | 24 stations ( Depend on Profiles ) |
Shaft diameter | Φ60mm | |
Design type | Middle plate welded | |
Transmission | Gear box (Chain and gear box depend on thickness and customer`s need) | |
Machine frame | 350# H steel welded; Steel plate welded/ Memorial arch frame type | |
Roller material | Gcr15MoV | |
Shaft material | 45# steel with tempering | |
Cutting blade material | Gcr12MoV quenched | |
Working speed | 12-15m/min | |
Power of machine | 260KW (According to the thickness) | |
Type of cutting | Hydraulic | |
Cutting tolerance | ±1mm | |
Material of blades | Gcr12 quenched | |
Cutter quantity | 1 set | |
Working pressure | 20MPA | |
Pre-heating Room | Temperature sensor | Hot couple |
Temperature adjustment | Automatic control by temperature control equipment | |
Hot air motor | 18.5Kw | |
Hot air heater | 200Kw | |
Heat type | Heated by electricity and air circulate | |
Flying Saw Cutting Machine | Outline dimension of band saw cutting machine | 5500mmx5000mmx 3000mm |
Run speed of band saw | 1000-1500rpm | |
Rotate diameter of band saw | 550mm | |
Cutting speed of band saw | 50m/min-1000m/min | |
Width of band saw | 30mm | |
Length of band saw | 3000mm-4000mm | |
Transverse move distance | 1500mm | |
Cut length on line | 3000mm | |
Configurations | Uncoiling→ (Perforation machine )→Feeding material into machine→ Roll forming→ PU foaming→ Pre-heating Room→ Auto cutting→ Products receiving | |
|
Other Spare part | Weight | About 25 ton |
Dimension | 42000mm * 3600mm * 3300mm | |
Main body color | As required | |
Voltage | 380v/50hz/3ph(or as required) | |
Suitable working temperature | About 25℃ | |
Spare cutting blade | One piece | |
Fuse | 2 pieces | |
Relay | 2 pieces | |
Travel switch | 2 pieces | |
Solenoid valve | 1 pieces |
Applications:
Roof Wall PU Sandwich Panel, Insulated Sandwich Panel, Prefabricated House, Prefab House, Mobile House, Cool Room...
Pu Sandwich Panel Picture:
Machine Picture: