S&G Engineering Solution Lmt.
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Shelf Roll Forming Machine / Cable Tray Forming Machine for Steel Rack,Ladder Cable Tray Roll Forming Machine
Our Rhino series offers you flexibility, productivity and long lasting stability. Our lines are featured with cassette design (Subjected to client’s requirement), allow you to change quickly a profile to another. A multi-stage punching machine or a standard hydraulic press can be chosen in the punching stage per actual product. A fly shear/Saw is also optional up to the client.
Product Description:
We do exquisite:
1, Equipment capabilities
It can according to the need to produce the steel width (100mm≤§≤300mm), many kinds of specification electric cable bridges and other structure product.
Product speed by punching: 2.55m/min
Continuous rollforming speed: 10-15m/min
Material thickness: 1~3mm
Material require: Q235 cold roll steel
Production line has automatic and manual two operating mode, may realize the linkage and the partition revolution work.
2, Main composition of machine
This unit consists of the decoiler, ML-900 flatting, 200 punch, die, servo feeding, guider, main roll forming machine, follow cutting, cut-to-length part, recoiler, electrical control cabinet; etc.
3, Each part major technical parameters
3.1 Drive decoiler
Material width860mm
Material weight6000kg
Material inner diameter460510mm
Material outer diameter1200mm
Drive power: electromotor and speed reducer integration, 4KW frequency conversion electromotor
Frame type: cantalever inner support, manual handle afterbody, pneumatic press cantalever.
3.2 Flatting
Working rolls: 11 rolls, up 4/down 5, the residual 2 rolls is clamp deliver rolls.
Flatting bound: material thickness 12mm, material width 100860mm
Drive power: 5.5kw frequency conversion electromotor
Speed reducer model: ZQ250
flatting speed:310 m/min
Parenthesis up and down a pair of fortified wheel
3.3 Continual punching mould
Amount: Each kind of width specification 1 set dies, total 6 sets
Die require: Cr12 quench
3.4 Servo feeding set
Servo electromotor power: 4.4kw
Multistage type feeding, memory ten group of memory functions
Man-machine contact surface numerical control system
Uses Mitsubishi servometer
3.5 Holds material (use in cushion section)
The roller type, the both sides have the bearing support, 3 sets, use in holding the material and under the deposited material spacing.
3.6 Guider
A pair of horizontal roller and two pairs of vertical guide rolls, total 1 sets.
3.7 Main roll forming machine
forming frame: 16 sets
Forming variety: bridge frame
material max width:600mm
material max thickness:≤2.0mm
forming width: 100-600mm
forming height: 50-100mm
The diameter of the roller axis: 85mm
Roll mould material: Gcr15,quenching treatment:HRC58-62°
Drive type:30kw frequency conversion electromotor, ZQ500 Main speed reducer
Autocephaly distribute gear case
3.8 Hydraulic cutting
Hydraulic pumping station: 5.5kw
blade cuttimg, blade material Cr12, quench treatment
3.9 Electrical control
3.9.1 Main operation control cubicle
Amount: 1 set
Frequency conversion: 3sets(in main control cubicle, control decoiler, flatting and roll forming machine)
PLC control: 1 set
8 inch liquid crystal touchscreens
All electrical element is the Mitsubishi original installation brand
3.9.2 Assistant control cubicle
Amount: 3 sets (follow decoiler, flatting, roll forming machine)
Control styp: manual handle
Technical parameters
| Item Name: | Cable Tray Ladder Making Cold Roll Forming Machine |
| Material: | GI |
| Line Speed | Up to 8m/min |
| Material Coil width | Per the design of product |
| Power | 380V 3phase or Per the client's request |
| Gram Weight: | Around 20 tons |
| Delivery time: | 90~120days |
| MOQ: | 1 Set |
| Delivery | FCL |
| Warranty | 1 year |
| Name | Model | Quantity | Discription |
| 1.Decoiler | Cantilever model 5T | 1 set | Cantilever,hydraulic,passive decoiling, with pressing arm and coil car. |
| 2.Roll forming system | Leveler | 1 set | Roller material:GCr15 steel being heat treatment, with digital-controlled procession, which ensures the rollers’ hardness to be HR60 and durable Shaft:#45 steel roller stands:column Motor drive,with chain connection&gear. Cr12 mould steel with quenched treatment 500T hydraulic presser,press at speed of 20 times /min,Power 30KW, with 16sets of mould
|
| Punching | 1 set | ||
| Pre-punching system | 1 set | ||
| Servo feeder | 1 set | ||
| Guiding device | 1 set | ||
| Clamping roll | 1 set | ||
| Roll forming system | 1 set | ||
| Post-cutting system | 1 set | ||
| 3.Out put system | Supporting table | 2 sets | |
| 4.Hydraulic system | 1 set | The decoiler and main roll former share one station, presser use another station. | |
| 5.Electrical system | 1set | 1.PLC control,Encoder set length 2.interface:touchpad+button 3.AC inverter | |
Transportation
All goods will be shipped to your country, containers number will be decided with how many machines you choose.
FAQ
Q: Do you have after sales support?
A: Yes, we are happy to give advice and we also have skilled technicians available, We need your machines running in order to keep your business running.
Q: Once we've bought a machine from you, are you able to supply us with material?
A: We can assist you in finding the appropriate materials to suit your machine
Q: Do you sell only standard machines?
A: No, most of our machines are built according to customers specifications, using top brand name components
Q: What size decoiler can you supply us with?
A: From 5-ton decoiler to a 25-ton motorised hydraulic decoiler
Q: Do you have a warranty on your machines?
A: One year warranty excluding electrical components.
Q: What sales terms do you have?
A: Terms mutually agreed on and we do accept Letter of Credit by pre arrangement.
Q: Do you have instruction manuals?
A: We provide you with instruction manuals, electricity layouts, civil requirements, and machine drawings
Q: Once a machine arrives at our factory what happens then?
A: We will send you a technician or engineer that will commission and install your machine, with training for your staff if required at a separate fee.
Q: What do I need to offload my machine from the container?
A: You are not responsible for the offloading of your machinery, and it is recommended that you use a reputable rigging company.
Q: My current machine rollers need to be replaced. Would you be able to assist me?
A: Yes. Send us your profile and specifications then we will manufacture the rollers for you
Q: What kind of controls do you use on your machines?
A: AMS, Delta, Schneider, Siemens, and Mitsubishi
Q: What is your delivery time?
A: Depending on the type of machine, duration of 25 days to 185 days from date of order.
Q: Do we receive any updates while machine is in the manufacturing process?
A: Yes.Regular updates on progress will be sent to you.
Machine Picture: