S&G Engineering Solution Lmt.
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Custom High Speed Double Layer Forming Machine For Roof And Wall Panel,Automatic PLC Control System
Description of Double Layer roll forming machine:
The machine can be used to produce 2 different profiles of corrugated steel sheet, e.g. 2 wall &roof sheets, or 1 wall & roof sheet and 1 floor decking sheet. Customer can choose the type. This line consists of uncoiler, cut-off unit, roll forming machine, products stacker and PLC automatic control cabinet. 1.Variable frequency speed control
2.Multi-purpose for overlap connection
3.Auto power off
Detailed Product Description :
| Quality System: | ISO9001 | Roller Material: | No.45 Steel, Plated With Chrome On Surface. |
| Cutter Material: | CR12 Mould Steel | Shaft For Roller: | 72mm Dia. Solid Steel |
| Main Power: | 7.5kw | Cutting Style: | Automatic Hydraulic Cutting |
| Forming Speed: | About 20m/min. | Controller: | Mitsubishi PLC, Screen |
| Guarantee: | One Year Guarantee Time, Lifetime Service | Machine's Weight: | 14.5T |
1000 mm width Double Layer Roll Forming Machine with Automatic Hydraulic Cutting
Machine’s Feature: One machine can make two kinds of profile. Client’s profile available.
Technical data of double layer roll forming machine :
| Suitable material | Q235 color steel sheet;0.3-0.7mm, |
| Forming speed | about 20m/min |
| Power Requirement | Main motor power: 7.5 Kw(Depend on final design) |
| Hydraulic station power: 2.2Kw(Depend on final design) | |
| Material of forming rollers | No.45 steel, plated with chrome on surface. |
| Material of cutter | Cr12 mould steel with quench treatment, HRC58-60 |
| Material of shaft | High quality 45# steel with heat treatment. Roller grinder milling. |
| Shaft diameter | 72mm |
| Controlling system | Mitsubishi PLC & converter |
| Total weight of machine | About 14500KGS |
| Machine’s size | about 14.5m×1.8m× 1.5m (Depend on final design) |
| Shipping | 1x40GP and 1X20GP containers can load one machine |
Main Components
|
Serial No. |
Commodity & Description |
Quantity |
|
1 | 5T manual uncoiler | 1 set |
|
2 | Leveing guiding | 1 set |
|
3 | Servo feeding device | 1 set |
|
4 | Main roll forming machine | 1 set |
|
5 | Hydraulic station | 1 set |
|
6 | Cutting device | 1 set |
|
7 | Finished products tabel | 1 set |
|
8 | PLC control system | 1set |
|
9 | Out tables | 1 set |
|
10 | Spare parts | 1 set |
Application:
Double Layer Roll Forming Machine can separate produce corrugated roof and IBR roof in one line or similar two profiles.
The products are widely used in building the steel-structure large-scale warehouse, plants, supermarkets, shopping malls, trade markets, stadiums, holiday villages, sanatoriums, hotels, villas, residences, and different kinds of greenhouses.
Character of main structure
a) The structure is simple and the appearance of the machine is beautiful because we adopt the shape-steel structure and most of the connecter is screw which make the machine flexible and stronger.
b) All the components of machine are from brand-famous enterprise so that they ensure the machine normal function very effectively.
c) We adopt the automatic length-fixed forming and cutting to guarantee the length to be precise and the finished product clear without deforming .
d) It is very easy to install the equipment and suitable for producing in the factory.
e) Low noise with high efficiency
Advantage:
available for two profiles roof panel shared one frame, save the cost.
1) Used to produce different roof panels and wall panels
2) Produced panels have such advantages as below:
a) Fine profile
b) Attractive color
c) Agile connecting
d) Slightly curved
3) dual-level roll forming machine
4) We can design and manufacture different type of it to hit your particular profiles
Layout of double-layer roll forming mill:
Profile of product
Machine Picture: