S&G Engineering Solution Lmt.
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S&G finishing lines division develops new high-duty slitting line with customized,Thickness ranges from 0.25 to 4.18 mm
Slitting line description and specification:
This new slitting line has been designed for processing steel coils of material widths up to 1. 800 mm and thickness ranges from 0,25 to 4,18 mm, whereby the master coils are separated into max. 50 strips and then recoiled with straight edges. The slitting line is running with a speed of max. 400 m/min. at highest quality standard with regard to cutting result and surface quality. This is especially valid for material strength ranges of up to 1.400 N/mm² as per today’s requirements.
Flexible systems build by S&G finishing lines division for efficient production:
In order to guarantee the flexibility and efficiency of the slitting line, as it is required in steel service centers, the slitting line has been provided with a very high automation level and special mechanical components. These are, for example, the coil turnstiles in the line entry and exit which enable a flexible loading and unloading of the line, and also the further processing of incompletely treated coils. Moreover, the line is equipped with an automatic tool change on the slitting shear which can be performed in less than five minutes. An automatic CNC separation has also been integrated for the fully-automatic positioning of all separating discs during the tool change process.
Material-specific brake technologies:
For protection of the strip surfaces the slitting line is equipped with a variety of brake systems which can be combined, depending on the specific material to be processed.
Particular importance is attached on the belt brake which operates almost without relative movement between material and brake material. Thus, a gentle recoiling of the strip is realized.
Another feature of the new line is the integrated S&G coil packaging line, which has been designed for a production of max. 90 rings per hour. Besides an electro-mechanically operating coil tilting table for taking off the slitted rings from the coil turnstile this packaging line is equipped with a stacking bridge for the commissioning of rings, according to the customer’s requirements. The strapping of coils through the coil eye is done fully-automatically as well.
COMPLETE LINE CONSIST OF
| A - HYDRAULIC COIL CART B - HYDRAULIC DECOILER C - LOOP SYSTEM D - HEAD-GUIDING&HEAD SHOVEL E - 2ROLLER FEEDING F - DEVITATION RECTIFYING G - SLITTING H - SIDE WASTE RECOILER I - LEVELLING UNIT J - PRE-SEPERATOR&TENSIONING MEASURING MACHINE K - RECOILER L - UNLOADING COIL CART M - HYDRAULIC CONTROLLER N - ELECTRICAL CONTROLLER |
Technical Data:
| Productivity | SLIT COIL(0.5-4.0)X1300MM |
| Main power required | ONE OPERATOR WITH TWO ASSISTANT |
| Total power required | 250K.W |
| Set up Time | 20MIN |
| Working hours per day | 8 TO 24 |
| Direction | Left to Right while facing operator panel |
| Overall machine length required | 26M |
| Overall packing Dimension | 3 trucks |
| Approximate machine height | 1.8M |
| Type of material to be processed | Carbon steel/Galvanized coils |
| Max. width of coil | 1300MM |
| Min. width of coil | 300MM |
| Thickness of coil | 0.5-4.0MM |
| Max. weight of coil | 15TONS |
| Variable line speed | Max.120mtr./min |
| Material loading/Unloading system | Automatic |
| Coil inner diameter | 508mm |
| Coil outside diameter | 1000mm |
Now, our products not only meeting the domestic demand, but also being exported to more than 80 countries and regions. For example:
Asia: Indonesia,Malaysia,India,Saudi Arabia,United Arab Emirates,Pakistan,Iran,Vietnam, Korea,Kazakhstan,Iraq,Israel,Oman,Yemen,Syria,Philippines,Turkey,Uzbekistan…
Europe:United Kingdom,Spain,Russia,Ukraine,Italy,Greece,Poland,Romania,Lithuania…
Africa:South Africa,Zambia,Libya,Nigeria,Algeria,Egypt,Angola,Botswana
South-America:Chile,Venezuela,Brazil,Columbia,Argentina…
North-America:America,Trinidad and Tobago,Grenada,Nicaragua…
After-sale Serive
1) Q: How does your factory do regarding quality control?
The quality is the most important, we firmly believe that the high quality products and sevices can make a company go further. Every product will be fully assembled and carefully tested before it's packed for shipment.
2) Q: Do you sell only standard machines?
NO, we can design the machines according to clients' specific profile drawing and specifications, using top brand components.
Please kindly tell us the following information.
1) What is the exact profile you want to produce?
2) What kind of material you will use, such as steel or aluminium, max coil weight, thickness, width?
3) What kind of decoiler and stacker you need?
4) What kind of transmission system you need? gear box or chains?
We shall be more than please to do what we can do for you.
Production Line:
Machine Picture: